English
French
The LT HQ400-2000B is the long-bed version of the HQ400 bending machine, with a 2 000 mm gauge for busbars that exceed the 1 200 mm working length of...
The LT HQ400-2000B is the long-bed version of the HQ400 bending machine, with a 2 000 mm gauge for busbars that exceed the 1 200 mm working length of the standard model. Accuracy is unchanged at ±0.3° bending and ±0.15 mm stop repeatability, so it is the choice for long feeder and riser bars in UK switchgear and substation assemblies rather than a compromise on precision. A fully servo-driven drive train gives stable transmission and accurate positioning, and the machine pairs with the HQ600-SP punching and shearing range to form a complete busbar cell. For a UK manufacturer running long bars, this is the model that avoids a second handling operation.
Test conditions: Copper busbar flat bending up to 15 × 200 mm and vertical bending up to 12 × 120 mm, at 400 kN nominal force on the 2 000 mm gauge.
Measured values: Bending accuracy ±0.3°; stop (gauge) accuracy ±0.15 mm; machine 4 300 × 1 450 × 1 850 mm; net weight 3 300 kg.
Benchmark: Compared with the HQ400-1200B: identical accuracy and bend capacity, but 800 mm more gauge length and 200 kg more machine. The choice is working length, not precision.
Optimize your switchgear manufacturing workflow with the high-performance HQ400-2000B CNC Busbar Bending Machine. Specifically engineered for demanding heavy industrial projects, this premium busbar fabrication machinery delivers unmatched precision for processing heavy-gauge copper and aluminium conductors. Built with a heavy-duty enclosed chassis and fully integrated automated backgauges, it offers versatile processing including flat, vertical, and complex U-bends for British and European smart grid infrastructures.
| Product Name | CNC Copper Busbar Bending Machine | Serial / Model | HQ400-2000B |
| Main Functions | Copper & Aluminium bar Bending, U-bend, Stand-up (Vertical) Bending | Drive System | Full Servo Motor Power Drive |
| Nominal Pressure | 400KN | Gauge Length | 2000mm |
| Gauge Accuracy | ±0.15 mm | Bending Accuracy | ±0.3° |
| Place of Origin | Shandong | Machine Weight | 3300kg |
This machine adopts a fully servo motor power drive, providing high output pressure alongside outstanding transmission stability and accurate positioning. This high-efficiency bender can be seamlessly integrated with our CNC busbar punching and shearing lines. Our self-developed CAD/CAM programming software effortlessly expands bending diagrams, automatically generates matching punching/shearing coordinates, and imports the computer processing codes directly into the system.
The HQ400-2000B structure features an advanced "closed bending" mechanical design. This balanced, enclosed loop distribution provides exceptional mechanical strength compared to conventional open-frame first-generation tools. The heavy-duty structural frame and precise welding ensure reliable, long-term operation under high loads without structural deformation. The backgauge positioning mechanics run on dual linear guide rails and a high-precision ball screw for silent, vibration-free movement.
Equipped with a powerful industrial computer (IPC) and customized PLC self-programming controls, the servo motor flawlessly regulates the bending angles and precise material-blocking distances. Accompanied by integrated CAD assistant design utilities, the setup boasts superior operational stability, straightforward template handling, and substantially lowered maintenance overheads.
The HQ400-2000B series industrial bender is built for high-output volume production. With specialized, quick-change tooling modules, it quickly handles high-batch runs of flat bending, vertical folding, and tailored edge bending on high-conductivity copper conductor strips.
Engineered for rapid tooling modifications and minimum downtime. The physical material handling gauges hit a repeatable blocking tolerance of ±0.15 mm, working perfectly with a final bending accuracy of ±0.3°.
Extensive multi-die customization is available to match your specific production mandates. Standard flat bending specifications accommodate copper bars up to a maximum profile dimension of 15x200mm.
Our proprietary CAD software allows technicians to load factory pre-sets or map unique work profiles. It features one-key generation of comprehensive 3D copper/aluminium busbar models. Modifying component lengths or angles is highly intuitive, allowing rapid slot or hole placements before exporting final machining profiles. This batch-file compatibility enables fluid, visual code creation while smart nesting algorithms calculate stock lengths to minimize scrap.
The central CNC operating system features an intuitive HMI touch control layout, significantly shrinking the operator learning curve.
| Specification Parameters | Performance Rated Value |
|---|---|
| Nominal Bending Force (Pressure) | 400KN |
| Maximum Automated Backgauge Length | 2000mm |
| Horizontal Bend Maximum Material Dimension | 15 x 200mm |
| Vertical Stand-Up Bend Maximum Material Dimension | 12 x 120mm |
| Mechanical Gauge Repeatable Tolerance | ±0.15 mm |
| Angular Bending Target Accuracy | ±0.3° |
| Overall Equipment Dimensions (L x W x H) | 4300 x 1450 x 1850 mm |
| Net Machine Weight | 3300kg |
Q1: What materials can the HQ400-2000B handle, and what tooling configurations are available?
\n The HQ400-2000B is specifically engineered to bend high-conductivity copper and heavy-duty aluminium busbars. It comes standard with universal tooling assemblies for flat, vertical (edge), and standard U-bending. Custom multi-shape profiling dies can also be precision-manufactured to match your technical blueprints.
Q2: How does the CAD/CAM software streamline integration with existing punch and shear tooling?
\n Our intelligent CNC copper busbar bending machine control software automatically unfolds 3D engineering templates to calculate exact flat lengths. It generates synchronized processing instructions that link straight to our primary cutting systems, cutting down material waste and removing manual data entries.
Q3: What are the typical delivery timescales and commissioning protocols for UK and Australian electrical switchgear manufacturers?
\n Standard shipping configurations depart efficiently from Xiamen or Qingdao ports straight to key freight terminals like the Port of London or Port of Melbourne. Production and sea transit usually takes 30-45 days. We provide comprehensive online technical programming support alongside global dispatch for structural installation and on-site engineering setup.
CNC Busbar Bending Machine UK | \n Automatic Copper Busbar Bender Australia | \n Industrial Switchgear Production Equipment | \n Heavy Duty Busbar Processing Machine | \n High Precision Copper Strips Folding Line
CNC Busbar Bending Machine, Copper Busbar Processing Machinery, Aluminium Conductor Folding Tool, 400KN Servo Busbar Bender, Switchgear Panel Fabrication Line, Automated Electrical Backgauge System, Closed Frame Busbar Tooling, Flat Bending Copper Bars, Vertical Edge Conductor Folding, Industrial Computer PLC Busbar Machine, Power Distribution Equipment Manufacturing, High Conductivity Copper Component Profiling, Sheet Metal Processing Machinery London, Automated Busbar Engineering Solutions Melbourne, Metal Forming Machinery Shandong Factory, Hydraulic Punch Shear Bender Unit, Digital Busbar Nesting Software.
